Control Plan Creator
Ensuring Quality at Every Step of Your Process
What is a Control Plan?
A Control Plan is a living document that provides a structured summary of the methods used for controlling processes and products. Its primary goal is to ensure all outputs meet customer requirements by minimizing process and product variation. It acts as a roadmap for quality control, detailing every check and balance from raw materials to the final product.
1. Process What step is being done?
2. Characteristic What is being measured?
3. Control How is it being checked?
4. Reaction What happens if it's wrong?
Key Components
- Process Name: The specific manufacturing step being controlled.
- Characteristic: The specific product or process feature being measured.
- Specification / Tolerance: The target value and acceptable range.
- Evaluation Technique: The tool or method used to perform the measurement.
- Sample Size / Frequency: How many parts to check and how often.
- Control Method: How the data is recorded and monitored.
- Reaction Plan: Predefined actions to take if a characteristic is out of spec.
How to Use This Tool
- Click Add Row to add a new process step.
- Click the button on any row to delete it.
- Use Load Example or Reset Plan.
- On mobile, scroll the table horizontally to see all columns.
- Click Export to Excel to download your plan.
Process Name | Machine / Tool | Characteristic | Spec / Tolerance | Evaluation Technique | Sample Size / Freq. | Control Method | Reaction Plan | Action |
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